Robotics / Digital twin / Check against prediction

Digital twin · prediction check

Overload against Reach and hold

Observed run

Prediction

faultsim

Both runs are simulations: the observed run stands in for a real joint until a device posts one with source device:<id>.

The observed run carries 3 kg on tool; the prediction carries nothing held.

The observed scenario is "min-jerk reach and hold, payload past the shoulder's peak torque" and the prediction's is "min-jerk reach and hold".

Observed
Printed arm, stand test fault
Prediction
Printed arm, stand test ok
Rules
command within 0.01 rad rms; position watch 0.02 rad rms, fault 0.1 rad max; current watch 25%; winding watch 5 °C, fault 15 °C

Joints

JointStatusCommand apartPosition off (rms)Position off (max)Current offWinding ΔHealth
base simcompared0.0000 rad0.0405 rad0.0816 rad612% (1.138 A)+38.6 °Cfault
shoulder simcompared0.0000 rad0.7011 rad1.3558 rad486% (4.352 A)+63.8 °Cfault
elbow simcompared0.0000 rad0.4291 rad0.9783 rad598% (1.731 A)+58.8 °Cfault
wrist simcompared0.0000 rad0.0701 rad0.5671 rad1130% (1.024 A)+32.2 °Cfault

base fault

position is 0.040 rad rms off the prediction; current is 612% off the prediction (1.138 A rms); winding peaks 38.6 C above the prediction

200 samples over the first 19.9 s of each run.

Position (rad)
base position, observed against predicted

observed solid, predicted dotted.

Current (A)
base current, observed against predicted

observed solid, predicted dotted.

Winding (°C)
base winding temperature, observed against predicted

observed solid, predicted dotted.

shoulder fault

position strays 1.356 rad from the prediction, past the 0.1 rad fault limit; position is 0.701 rad rms off the prediction; current is 486% off the prediction (4.352 A rms); winding peaks 63.8 C above the prediction

200 samples over the first 19.9 s of each run.

Position (rad)
shoulder position, observed against predicted

observed solid, predicted dotted.

Current (A)
shoulder current, observed against predicted

observed solid, predicted dotted.

Winding (°C)
shoulder winding temperature, observed against predicted

observed solid, predicted dotted.

elbow fault

position strays 0.978 rad from the prediction, past the 0.1 rad fault limit; position is 0.429 rad rms off the prediction; current is 598% off the prediction (1.731 A rms); winding peaks 58.8 C above the prediction

200 samples over the first 19.9 s of each run.

Position (rad)
elbow position, observed against predicted

observed solid, predicted dotted.

Current (A)
elbow current, observed against predicted

observed solid, predicted dotted.

Winding (°C)
elbow winding temperature, observed against predicted

observed solid, predicted dotted.

wrist fault

position strays 0.567 rad from the prediction, past the 0.1 rad fault limit; position is 0.070 rad rms off the prediction; current is 1130% off the prediction (1.024 A rms); winding peaks 32.2 C above the prediction

200 samples over the first 19.9 s of each run.

Position (rad)
wrist position, observed against predicted

observed solid, predicted dotted.

Current (A)
wrist current, observed against predicted

observed solid, predicted dotted.

Winding (°C)
wrist winding temperature, observed against predicted

observed solid, predicted dotted.